Innovations
Innovations from our technology areas
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PRODUCT EXPANSION
GEP2000 Series
GEP2000 – The second generation
The most successful electric small parts gripper series forms the second generation with a new variant. The IL-03 variant now has free positioning capability, which means that the stroke can be flexibly adapted to the workpiece. This saves time in the process and prevents interfering contours. Also new is the workpiece loss detection function. Together with the new variant, the existing GEP2000 grippers have been revised mechanically and software-wise to offer even more performance. In addition to these innovations, the grippers also have the proven features such as mechanical self-locking, which ensures that the workpiece is held securely in the event of a power failure, part detection in the range of +/- 0.05 mm, adjustable gripping force, and the possible assignment of 32 workpiece data sets.
GEP2000 Series
| Technical data | ||||
|---|---|---|---|---|
| Order No. | GEP2006IL-03-B | GEP2010IL-03-B | GEP2013IL-03-B | GEP2016IL-03-B |
| Control | IO-Link | IO-Link | IO-Link | IO-Link |
| Positionable | Yes | Yes | Yes | Yes |
| Integrated position sensing | Using process data | Using process data | Using process data | Using process data |
| Gripping force [N] | 145 | 200 | 360 | 500 |
| Stroke per gripper jaw [mm] | 6 | 10 | 13 | 16 |
| Weight [kg] | 0,18 | 0,31 | 0,54 | 0,9 |
The warranty promise
WITHOUT ANY FUSS
5000 Series – The first choice
With its uncompromising quality "Made in Germany", the Zimmer Group promises a 24-month warranty for all GPP and GPD5000 grippers. This applies without any fuss to all parts, including those in contact with the workpiece and wearing parts, and is independent of the number of cycles. The series not only excels in quality and workmanship, it also offers the highest performance and is universally applicable.
The best –
Steel linear guide
With the Steel Linear Guide, the gripper has been given a guide that takes the proven principle of the linear guide and combines it with state-of-the-art sealing and coating technology. This gives you the most robust gripper in combination with corrosion protection and IP64 protection class currently available on the market.
The alternative –
Aluminum linear guide
They are the alternative because they are technically superior to all T-slot grippers and at least equal to multi-tooth guided grippers. They are "everyday grippers", sufficient for most applications and offer 15 million cycles maintenance-free.
Extended product Range
Energy elements
Electrical energy elements with new functions
The energy elements of the WER series offer various new useful functions for supplying tools at the tool changer with energy and signals. These include, for example, tool coding of up to 16 loose parts, ground discharge for high currents and also elements with various connection plugs for signal transmission. In addition, we have planned further innovations for the coming months, such as contactless signal transmission, signal transmission with shielding (e.g. for servo motors), and a direct connection for the sensors of several grippers or other tools.
Best protected
The necessary protection against dust and splash water has been provided for: the energy elements are now protected up to IP54 when coupled and can therefore also be used in harsh environments. If one of the fixed parts is not in use, it can be covered with an IP54 protective element.
Transmission for pneumatics and hydraulics
There are also further innovations for pneumatic and hydraulic transmission. The energy elements now have a higher number of connections, have a larger selection of connection threads and can be operated in the low, medium but also high pressure range.
improved axis compensation modules
XYR1000 Series
Highest loads thanks to new linear guide
In addition to the use of new linear guides, the most important innovations of the XYR1000-B version are the enormously improved technical properties of the axis compensation module compared to its predecessor. The linear guide is located further to the outside and the overall guide length is much longer, resulting in a much more stable structure. This enables much higher force and torque absorption, and the new axis compensation module version can also cope with higher shock loads as a result. In addition, by increasing the cylinder diameter, it was possible to significantly increase the holding forces for the two functions of centric and off-center holding by an average of 35%.
Additional installation sizes
A total of three additional sizes have been added to the existing sizes 1063 to 1160. Sizes 1040 and 1050 are intended for small handling weights, while size 1200 is more suitable for heavy-duty applications.
Product finder
There are a few ways to find the right industrial shock absorber for your application. One simple and quick way is the Zimmer Group's online product finder. The convenient tool quickly leads to well-founded selection decisions, combining calculation, selection aid and configurator functions. With the software, the user can perform all the necessary calculations and, based on this data, make a selection from the product range and possibly supplement the selected product with additional accessories.
| Technical data | |||
|---|---|---|---|
| Order No. | DKHS1220-00-A | DKHS1280-00-A | DKHS1320-00-A |
| Holding torque 5" [Nm] | 1900 | 3000 | 3900 |
| Holding torque 1" [Nm] | 1500 | 2400 | 2800 |
| Shaft Ø [mm] | 220 | 280 | 320 |
| Operating pressure min./max. [bar] | 100/110 | 100/110 | 100/110 |
| Closing time [s] | 0,05 | 0,05 | 0,05 |
| Opening time [s] | 0,03 | 0,03 | 0,03 |
New installation sizes
LKE Series
Operational safety and areas of application
The clamping elements are primarily used for electrically driven linear axes. By holding the axis via the clamping element, high process forces can be absorbed while maintaining the clamping position, which exceed the forces of the linear drive many times over. Other areas of application can be found in simple automation, mechanical engineering and in the automotive industry (e.g. autonomous assembly stations).
Fast and with high holding force
Depending on the size, the LKE series has a very high holding force of up to 1,800 N without jamming permanently. However, the most impressive feature of the new LKE series is its speed and the retention of the holding force without energizing.
| Technical data | |
|---|---|
| Order No. | LKE30XX |
| Holding force [N] | 1,100 |
| Clamping width [mm] | 28,00 |
| Actuation | electric |
| Function | clamping |
| Voltage [V] | 24 |
| Voltage input max. [A] | 1,5 |
| Closing time [s] | 0,5 |
| Opening time [s] | 0,5 |
SPN ZERO-POINT CLAMPING SYSTEM
all functions always at hand
Safely clamped in all areas of application
With the modular system of the Zimmer Group zero point clamping system, you will find the right solution for any requirement. In addition to a standard variant reduced to the basic functions, which fulfills the basic functions such as unlocking and PLUS connection, there is also an Advanced variant with an extensive range of functions to choose from, as is necessary in automated production.
Both variants lock positively via clamping segments specially adapted to the bolt contour, thus creating an extremely rigid system capable of absorbing the highest forces with maximum repeatability. The product range is extended by a wide variety of clamping plates, which are available in any size and different configurations. To increase the protection of the individual zero point clamping system and prevent any ingress of dirt, there is an optional automatic lock that reliably protects the bolt opening.
Maximum repeatability and precision
The zero-point clamping system features a repeatability of 0.005 mm thanks to its sophisticated design. Due to its very high clamping forces and consistent use of tempered stainless steel, the system provides a high-precision, torsion-resistant base and also stabilizes parts that tend to vibrate.
Increased process reliability
The zero-point clamping system reduces errors during milling, rotating, wire or die eroding, flat or cylindrical grinding, drilling, lasering and measuring. The maintenance-free design also contributes to the superior process reliability.
Increased productivity Produktivität
By automating processes the zero point clamping system dramatically increases productivity of processes that required precision. Machine set-up times are reduced up to 90%, and cleaning and maintenance of the system is minimal. The option to link processes, one after the other, in a single workpiece clamping system, in various machining cells and equipped with identical clamping system geometries, allows previously unrealized synergies. The workpiece carrier with the zero point clamping system accompanies the workpiece all the way through the production process, thus ensuring the ultimate in precision and cost efficiency.
Complex ComponentS
In WOODWORKING
Flexibility without limits
The Zimmer Group has been one of the most innovative companies in the woodworking sector for over 25 years. In the 1990s and 2000s, we revolutionized the market, primarily as a think tank and OEM supplier, with groundbreaking solutions such as the world's first e-interface on the machining head. Today we deliver sophisticated high-tech products in the process chain with a focus on the highest flexibility, scalability and productivity. To do so, we use state-of-the-art development technologies and simulation methods –such as the digital twin – as a basis for designing and implementing complete production and assembly cells that feature maximum flexibility.
PRODUCT ADVANTAGES
- Modular multi-function head for implementing the various functions on the machining module
- Project-specific design of the multi-function head for minimum space requirement and tool exchange effort
- Pneumatic two-jaw grippers for workpiece handling
- Drill gears for individual/series drilling
- Setting module for base feet
- Unit for setting and screwing in hinge mount plates
- Drive motor
- 10x drill gears
- Workpiece gripper
- Setting module for base gripper
- Setting module for mount plates
EOAT SOLUTIONS
FOR ELECTRIC MOBILITY
Your partner in all areas of e-mobility
The production of electric vehicles places new demands on production technology. Economical production of battery cells and packs is an important factor in ensuring that this market can grow successfully. A high degree of automation, as can already be found in engine production today, is essential for this. The race for the best manufacturing technology has long since begun. The Zimmer Group is a development and system partner to many well-known premium manufacturers in battery production, module assembly and electric motor production.
- Steering gear assembly
- Battery module assembly
- Battery pack assembly
- Rotor and stator assembly
SYSTEM TECHNOLOGY
bundles KNOW-HOW
Complete solutions for every industry
The System technology area combines the know-how of all technology areas of the Zimmer Group and offers its customers complete solutions, starting with end-of-arm tooling, through complex modules for process automation, to agile cells for state-of-the-art production facilities. The focus is on the four areas of mobility, automation, consumer goods and logistics. System technology supports both end customers and system integrators in realizing their production requirements with innovative and reliable automation solutions. Intensive support for the customer – from the concept phase to implementation and beyond – is a matter of course.
System showroom with practical examples
References or ideas? The system showroom is constantly being expanded and provides a comprehensive overview with many application examples and pictures from previous system technology projects.